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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Incident Investigation and Learning | 15% | - Investigation Methodology
|
| Topic 2: Process Safety Management Systems | 30% | - Asset Integrity and Reliability
|
| Topic 3: Hazard Identification and Risk Analysis | 25% | - Hazard Assessment Methods
|
| Topic 4: Measurement, Audit, and Continuous Improvement | 15% | - Performance Indicators
|
| Topic 5: Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Culture
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
Leading process safety metrics can help: (select all that apply)
- A. Target auditing activities
- B. Identify evolving management system weaknesses
- C. Identify needed adjustments to Risk Based Process Safety element activities before development of a failed state
- D. Reduce slips, trips, and falls in the plant
Correct Answer: A,B,C 🗳️
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Which of the following statements are correct regarding the flow control loop in the illustration? (Select all that apply)
- A. The component failure probabilities are multiplied together to determine the overall failure probability for the control loop.
- B. The component reliabilities are multiplied together to determine the overall reliability for the control loop.
- C. The overall failure of the control loop requires failure of only one of the components.
- D. The overall failure of the control loop requires failure of all of the components.
Correct Answer: B,C 🗳️
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This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.
- A. Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
- B. No RBPS elements could have prevented this incident
- C. Only Emergency Management was involved
- D. Only Mechanical Integrity was involved
Correct Answer: A 🗳️
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Which of the following statements are true with respect to Compliance with Standards? (select all that apply)
- A. It is valid for a company to develop its own internal standards
- B. Existing equipment must always comply with the most recent edition of the relevant standard
- C. Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
- D. Company internal standards are required to be updated before each process hazard analysis revalidation
- E. Standards should be updated to reflect new knowledge as it is acquired
- F. It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
Correct Answer: A,C,E 🗳️
A contract company that has never worked at your site is the only contract company technically capable of performing a critical task at your site. The contract company's safety record is well below your company's safety performance criteria. What activities do you take while they are working on-site? (select all that apply)
- A. Participate in job pre-plan activities daily with the contract company workers to understand the work they will be performing and their plan to do it safely
- B. Meet with the management of the contract company after the completion of the project to discuss their safety performance onsite
- C. If significant safety issues occur, stop all of the contract company work at the site and discuss/retrain as needed
- D. Conduct frequent observations of the worksite and stop any unsafe work, then provide timely feedback to the contract company on the observed safety issues
- E. Investigate and document any safety issues with the contract company activities
Correct Answer: A,C,D,E 🗳️
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